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Battery Pack Design

HOW TO QUOTE:

Instructional Video on Building a Custom Battery pack

Building your own Pack:

1. Choose the Cell:
Determine the cell required for your assembly. If you do not know the cell, go to our Home page and look for your desired chemistry ie. (Rechargeable Lithium, NiCAD, NIMH, Primary Lithium or Alkaline). Now you should have the required cell. 

2. Choose the Configuration required:
Find the battery pack formation you require below. Please keep in mind these are only the most common formats. If your layout is not on the chart - please contact BBM by email (sales@bbmbattery.com), phone (1-888-328-6587) or fax 1-(866)-606-9909
A drawing or digital image may be required. Now you have your format #.

3. Determine Component Requirements:
Your battery pack may require thermal components (PolyswitchesThermal Cut-Offs, Temperature devices or Circut board / Management systems). Feel free to Contact BBM BATTERY at email (sales@bbmbattery.com), phone (1-888-328-6587) or fax 1-(866)-606-9909

4.Determine Termination Connector: 
For a Battery Connector - please refer to the Battery Connector page. Obtain your requested connector code, If it is not on our page, please provide manufacturers name & part#. Now you have your termination code. If you require a Hard case Plastic enclosure (or an enclosure other than shrink wrap, please call us for a consultation (1-888-328-6587). You are now ready to obtain a Quote: 

If you have determined that you require a 7.2 volt 1100mAH battery packs using 6 Sanyo KR1100AAU cells in format #5 with termination code # CA24. Your part number will be: 6XKR1100AAU#5CA24 OR:

#of cells (6), X cell part # (KR1100AAU), format (#5), termination code (CA124). If using thermal components BBM will need to be notified in a description of the battery pack or a Schematic.

Please call 1-888-328-6587 for assistance or email sales@bbmbattery.com

choose your battery style from the configuration below. If you donot see your configuration, please contact email (sales@bbmbattery.com), 
phone (1-888-328-6587) or fax 1-(866)-606-9909 

 

 
Style# Volts #Cells Configuration Description
#1 2.4 2 1x2 Flat
#19 2.4 2 1x2 Stick
#3 4.8 4 1x4 Flat
#10 4.8 4 2x2 Square
#12 4.8 4 Triangle + 1 (stick)
#13 4.8 4 3 cell stick + 1 (side)
#21 4.8 4 1x4 Stick
#23 4.8 4 2x2 Stick
#31 4.8 4 2x2 Nested
#4 6.0 5 1x5 Flat
#22 6.0 5 1x5 Stick
#32 6.0 5 Nested 23
#5 7.2 6 1x6 Flat
#11 7.2 6 2x3 Brick
#24 7.2 6 2x3 Stick
#27 7.2 6 3 Sticks of 2 Flat
#33 7.2 6 3 Sticks of 2 Triangle
#40 7.2 6

2x3 Nested
#6 8.4 7 1x7 Flat
#14 8.4 7 2 Sticks of 3 + 1
#15 8.4 7 Nested 34
#7 9.6 8 1x8 Flat
#17 9.6 8 2x4 Brick
#25 9.6 8 2x4 Stick
#28 9.6 8 4 Sticks of 2 Flat
#34 9.6 8 4 Sticks of 2 Square
#35 9.6 8 2x4 Nested
#8 10.8 9 1x9 Flat
#36 10.8 9 Nested 45
#39 10.8 9 2 Sticks of 4 + 1
#9 12.0 10 1x10 Flat
#18 12.0 10 2x5 Brick
#26 12.0 10 2x5 Stick
#29 12.0 10 5 Sticks of 2 Flat
#37 12.0 10 2x5 Nested
#50 12.0 10 Custom Stick Pack
#38 13.2 11 Nested 56
#41 13.2 11 1x11 Flat
#42 14.4 12 1x12 Flat
#16 14.4 12 6 Sticks of 2 (6 pack)
#51 14.4 12 3x4 Brick
#52 14.4 12 6 sticks of 2 (flat)

 


 


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